IPG Photonics

"LASER WELDS ARE WEAK." OR ARE THEY? Handheld laser welding is changing the game in fabrication, but myths still linger. One of the biggest? That laser welds can’t match the strength of traditional arc welds. The truth is, laser welds often outperform arc welds in strength tests. In our latest blog, we break down why and review strength-test data to prove it. Read our blog here: vist.ly/4n43g #IPGPhotonics #LightWELD #LaserWelding #HandheldLaserWelding #Strengthtest

5 KEY CONSIDERATIONS FOR LASER WELDING EV BATTERIES In the world of EV battery manufacturing, laser welding is a cornerstone technology, offering unparalleled precision, reliability, and efficiency for joining battery cells and busbars. Laser welding enables the production of consistently high-quality batteries and battery assemblies and allows for more complex, higher-performance EV battery designs. However, taking full advantage of the undeniable benefits of laser welding requires some key considerations from tooling to quality assurance (QA) before battery production can begin. 🔗Read more here: vist.ly/4mwr4 #IPGPhotonics #EV #EVBatteryManufacturing #EVBatteries #LaserWelding

5 YEARS LATER: LASER WELDING IS HERE TO STAY Five years ago, laser welding was viewed as an emerging technology. Today, it has become a proven, practical solution, delivering real results on the shop floor. In our latest blog, we take a look at the tech’s journey so far, and where it’s headed next. 🔗 Read more: vist.ly/4m45c #IPGPhotonics #LightWELD #HandheldLaser #LaserWelding

HELLO 2026! ✨ Happy New Year from all of us at IPG Photonics! We wish you a year filled with success, joy, and bright moments. 💡Watch as we use IPG’s laser technologies to laser cut and laser cure powder coat stainless steel. #IPGPhotonics #HappyNewYear

REVIVING THE BARNES SPECIAL: HOW LIGHTWELD IS POWERING INNOVATION At SEMA 2025, the LightWELD booth featured not only the industry’s leading handheld laser welder, but also a special guest. The Barnes Special, originally envisioned by Al Barnes and entrusted to Jay Leno, was revived in Jay’s shop by master fabricator Jimmy Hudson using the LightWELD Handheld Laser Cleaning and Welding system. Jimmy’s first challenge? An aerodynamic aluminum headrest polished to a mirror shine with an invisible weld seam, a detail that’s notoriously hard to achieve. Next, he tackled curved flanges welded to flat stock, simulating the return edge of a door or panel interface. A type of weld that traditionally risks distortion and demands extensive cleanup. However, with LightWELD, the results were clean, consistent, and impressively efficient. Time and again, the system produced welds that would have been challenging to achieve using conventional methods. This transformation turned the Barnes Special into a functional display of artistry while honoring Al Barnes’ engineering legacy. #IPGPhotonics #BarnesSpecial #CarRestoration #LightWELD #HandheldLaserWelder

HAPPY HOLIDAYS FROM IPG PHOTONICS! ☃️🎁 As 2025 comes to a close, we take pride in our accomplishments as a global team and look forward to what lies ahead. 🌍✨ From everyone at IPG Photonics, in every corner of the world, we wish you happy holidays! Thank you for being part of our journey this year. #IPGPhotonics #HappyHolidays

LASER WELDING NEXT GENERATION EV BATTERY MODULES Thick busbar welding is one of the most challenging tasks in EV battery production. Our single-mode dual-beam lasers, paired with OCT-based real-time weld measurement, deliver unmatched precision and speed—where traditional solutions fall short. 🔗 You can learn more here: vist.ly/4ixad #IPGPhotonics #EVBatteries #EVManufacturing #EMobility ipgphotonics.com/newsroom/st…

Laser welding is one of the biggest leaps in manual welding in decades, offering speed, precision, and efficiency. But there’s no universal blueprint for success. Whether it’s a one-off project or full-scale production, understanding and avoiding common pitfalls is key to unlocking the benefits of this technology. Discover the top challenges and practical steps to get it right from the start ➡️ vist.ly/4iajk #IPGPhotonics #LightWELD #LaserWelding

MAXIMIZING ROBOTIC ARC WELDING IMPLEMENTATION Manufacturers face persistent challenges: skilled labor shortages, inconsistent weld quality, and low throughput. Robotic automation can solve these challenges, but success requires more than installing a system. This blog explores how to identify which arc welding processes are best suited for automation and the best practices in system design and implementation. 📖 Read the full blog: vist.ly/4i6we #IPGPhotonics #Automation #RoboticWelding #Manufacturing

⭐SUCCESS STORY: WW DISPLAYS WW Displays is setting a new standard in retail display manufacturing with handheld laser welding technology. By adopting LightWELD, they’ve streamlined production, reduced grinding time, and achieved outstanding precision. Read their success story here: vist.ly/4h7z7

11 WAYS TO AVOID ROBOTIC WELDING SYSTEM DOWNTIME Downtime can cost more than just lost production, it impacts efficiency and profitability. This blog shares actionable strategies to keep your robotic welding systems running at peak performance. Read the full blog: vist.ly/4gwvz #RoboticWelding #ManufacturingEfficiency #Automation #IPGPhotonics

HAPPY THANKSGIVING FROM IPG PHOTONICS 🦃 Watch how we transform stainless into a sleek, custom coaster, perfect for your Thanksgiving table. Using laser cutting, powder coat laser curing, and laser marking, our cutting-edge technologies give this metal a holiday glow-up. #IPGPhotonics #Thanksgiving #LaserCutting #LaserPowderCoat #LaserAblation

LASER CLEANING: A CLEANER, SMARTER APPROACH TO SURFACE PREPARATION Surface preparation is critical in manufacturing, but traditional methods often involve chemicals, abrasives, and waste. Laser cleaning offers a cleaner, more efficient solution. This blog covers the basics of laser cleaning and discusses how to select the right system for your specific application. vist.ly/4fsa9 #IPGPhotonics #LaserCleaning #LaserTechnology

DRIVING INNOVATION IN BATTERY MANUFACTURING Alexander Battery Technologies partnered with IPG Photonics to transform their battery production process using our EV-Flex battery welding laser system. 💡The result? Faster, more precise welds, improved efficiency, and a big step toward sustainable energy solutions. Discover how this is shaping the future of battery technology. Read the full story: vist.ly/4fbwc #IPGPhotonics #EVManufacturing #EMobility #EVBatteries #LaserWelding

⭐SUCCESS STORY: PITTS & SPITTS How do you balance craftsmanship with modern technology? Pitts & Spitts found the answer by integrating LightWELD Handheld Laser Welding and Cleaning Systems into their process. Their story shows how innovation can complement tradition without compromise. Read the full story here: vist.ly/4f7yj #IPGPhotonics #LightWELD #PittsandSpitts #LaserWelding

MAXIMIZING POLYMER MEDICAL DEVICE QUALITY WITH LASERS Materials processing of polymers presents unique challenges for medical device manufacturers, requiring precision in heat-sensitive materials while preserving their integrity. That's where lasers come in. Lasers are now essential for tasks like welding, cutting, drilling, marking, and surface texturing in medical device manufacturing. They provide incredible benefits for polymer micro-machining, including non-contact processing that prevents mechanical deformation and the ability to remove material with micron-level precision. 📖 Read the full story and discover more about how lasers are revolutionizing the medical device industry: vist.ly/4eayv #MedicalDevices #LaserTechnology #IPGPhotonics #UltrafastLasers #MedTech

THANK YOU, VETERANS Today, we honor the brave men and women who have served our country with courage, commitment, and sacrifice. Thank you for your service and dedication. 💡We used IPG’s laser technologies to laser cut, laser cure powder coat, and laser ablate a stainless steel ornament in tribute to those who have served. #VeteransDay #ThankYouVeterans #IPGPhotonics #LaserTechnology

🔬✨ HAPPY STEM DAY At IPG Photonics, we’re proud to support the scientists, engineers, and innovators who turn ideas into impact. Their work drives advancements in photonics and enables cutting-edge solutions across industries. #STEMDay #IPGPhotonics #LaserTechnology

PRE-CONFIGURED VS. CUSTOM LASER SYSTEMS The decision to automate a process is a major one for many manufacturers. But this choice is about much more than just technical capabilities and initial capital cost. Rather, it’s a strategic commitment that shapes how you make your products, how flexible your production line will be, and how you’ll compete in your market. This blog breaks down the key considerations between pre-configured and custom systems to help you make the best choice for your business. Read it here: vist.ly/4cuy2 #IPGPhotonics #Lasersystems #LaserTechnology

IPG MEXICO GETS INTO THE HALLOWEEN SPIRIT 🎃👻 Some of our IPG employees in Mexico brought the Halloween magic to life with their creative costumes and festive energy! Wishing you a frightfully fun Halloween filled with laughter, treats, and just the right amount of spooky! 🕸️🧛‍♂️ #Halloween #IPGCareers #SpookySeason